Mold design is the technology to design molds for accurately and efficiently manufacturing pressed products.
Taking the product shape and strength into consideration, we design a mold structure ensuring the product accuracy by utilizing accuracy simulation. In addition, also taking the specifications, durability and maintainability of pressing machinery, we provide molds capable of stably producing excellent products in post-process. Mold design plays an important role to support the quality and safety of automobiles. So, it is a worthwhile work to establish the infrastructure of manufacturing.
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Equipment Design
We establish efficient production lines realizing the safety, maintainability and automation at the same time by integrating facility design, mold design and inspection tool design.
Mold Design
Welding/Assembly Facility and Jig Design
For mass production of automobile parts, dedicated tools such as "facilities" and "jigs" are essential. As the first step of embodying the contents considered during process settings as a production line, we design facilities and jigs using CAD. It is of course very important to surely satisfy the design work and specifications because it has great influences on the cost reduction and the improvement of maintainability. In recent years, due to the progress of automation technology, the enlargement and complication of facilities have been accelerating. So, we actively employ design and verification using the 3D CAD.
Inspection Tool Specification Design
Inspection tools are dedicated inspection tools for accurately confirming whether the dimensions and shapes of products and parts conform to design drawings and standards. Inspection tools are important tools essential for maintaining the product accuracy and quality as the core of quality management at manufacturing sites. We design the specifications of inspection tools based on the detailed information provided by our customers, such as the assembly method, the locations and sizes of standards, and portions requiring measurement. Inspection tools according the designed specifications are manufactured by the respective manufacturers, but we use the completed inspection tools for product measurement to realize quality management at high accuracy.
- Design
- Analysis
- Testing and Evaluation
- Process Settings
- Equipment Design
- Equipment Production
- Mass production
