TOYOTETSU

Development /
Production Process
Development /Production Process

Technology Development

Based on design requirements for the next vehicles of automobile manufacturers who are our customers, we offer optimum design proposals. We perform design, trial production, analysis and evaluation by ourselves, and based on the results thereof, we take our responsibilities for the processes from facility production to mass production. Since we perform all the processes from design to mass production by ourselves, we can realize the speedy development of automobiles.

Technology Development

Production Process

Development / Production Process

07

Mass production

We preform pressing, welding and assembly of steel plate parts, and also manufacture various parts such as resin parts.

Large Transfer Press

We have introduced large transfer machinery of 3,500-ton class at sites in Japan and abroad to respond to the mass production processing of large-sized parts such as the cold-stamped ultra-high strength steel plates. We realize highly accurate and high-speed press processing by linking molds for multi processes through automated transfer. It is possible to finish the parts having complex shapes at stable quality. We fuse the state-of-the-art facilities utilizing various IT technologies and the high technological capabilities at sites to establish a highly reliable production system.

Welding & Assembly

We weld and assemble constituent parts such as pressed parts, check the quality, and finish them as the delivery products for our customers. We use general welding methods, such as spot welding and arc welding, as well as new welding methods such as LSW. In addition, we manufacture various parts, such as complex assembly parts like brake pedals, resin products like door trims, and electronic parts. In recent years, we also manufacture large-sized assembled products obtained by further assembling a plurality of parts. Because of the labor shortage and the enlargement of products, we have been promoting the automation of facilities to reduce burdens on workers and streamline the processes.

Automated Production Lines

We have introduced production lines automating the works of taking out products, assembly and quality check which had been performed manually to improve the safety, quality and productivity, reduce burdens on workers, and streamline the processes.

Injection Molding

It is the machinery for processing resin products. It melts plastic materials (resin pellets) at high temperature, injects the melted resin materials into molds under pressurization (injection), and cools and solidifies the resin materials to make a shape (molding). The injection molding machine is constituted by 3 units, that is, a unit configured to control injection conditions (controller), a unit configured to melt resin materials and inject the melted resin materials into molds (injection unit), and a unit configured to hold molds at high pressure by opening and closing molds.

  • Design
  • Analysis
  • Testing and Evaluation
  • Process Settings
  • Equipment Design
  • Equipment Production
  • Mass production
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