TOYOTETSU

Development /
Production Process
Development /Production Process

Technology Development

Based on design requirements for the next vehicles of automobile manufacturers who are our customers, we offer optimum design proposals. We perform design, trial production, analysis and evaluation by ourselves, and based on the results thereof, we take our responsibilities for the processes from facility production to mass production. Since we perform all the processes from design to mass production by ourselves, we can realize the speedy development of automobiles.

Technology Development

Production Process

Development / Production Process

06

Equipment Production

We consistently perform, by ourselves, press mold production, welding/assembly facility production, jig production and operation testing of control software from start to finish.

Mold Production

Mold production is the process of actually processing and assembling, after mold design, castings and steel materials using machining tools, and is the important process which determines the shapes and dimensions of products. In a broad sense, it can be divided into the data preparation process, the machining process, and the finishing correction process. In the finishing correction process, we confirm the product accuracy using the 3-dimensional measurement machinery, adjust molds, and then ship the molds to production lines.

Welding/Assembly Facility and Jig Production

In the step next to design, facilities and jigs are actually produced. The following works are performed based on the designed 3D CAD models, and production and adjustment works are repeated until the facilities can reliably operate.

◆ Assembly of mechanical parts
◆ Construction of electric wiring
◆ Design and operation testing of control software

Our Assembly Engineering Center consistently performs processes from design to production from start to finish, and makes extensive efforts to produce the state-of-the-art facilities incorporating the automation technology.

  • Design
  • Analysis
  • Testing and Evaluation
  • Process Settings
  • Equipment Design
  • Equipment Production
  • Mass production
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